Most
inkjets use thermal technology, whereby heat is used to fire ink onto the paper.
There are three main stages with this method. The squirt is initiated by heating
the ink to create a bubble until the pressure forces it to burst and hit the
paper. The bubble then collapses as the element cools, and the resulting vacuum
draws ink from the reservoir to replace the ink that was ejected. This is the
method favored by Canon and Hewlett-Packard.
Thermal technology imposes certain limitations on the
printing process in that whatever type of ink is used, it must be
resistant to heat because the firing process is heat-based. The use of heat in
thermal printers creates a need for a cooling process as well, which levies a
small time overhead on the printing process.
Tiny
heating elements are used to eject ink droplets from the print-head's nozzles.
Today's thermal inkjets have print heads containing between 300 and 600 nozzles
in total, each about the diameter of a human hair (approx. 70 microns). These
deliver drop volumes of around 8 - 10 picolitres (a picolitre is a million
millionth of a liter), and dot sizes of between 50 and 60 microns in diameter.
By comparison, the smallest dot size visible to the naked eye is around 30
microns. Dye-based cyan, magenta and yellow inks are normally delivered via a
combined CMY print-head. Several small
color ink drops - typically between four and eight - can be combined to deliver
a variable dot size, a bigger palette of non-halftoned colors and smoother
halftones. Black ink, which is generally based on bigger pigment molecules, is
delivered from a separate print-head in larger drop volumes of around 35pl.
Nozzle density, corresponding to the printer's native
resolution, varies between 300 and 600dpi, with enhanced resolutions of 1200dpi
increasingly available. Print speed is chiefly a function of the frequency with
which the nozzles can be made to fire ink drops and the width of the swath
printed by the print-head. Typically this is around 12MHz and half an inch
respectively, giving print speeds of between 4 to 8ppm (pages per minute) for
monochrome text and 2 to 4ppm for color text and graphics.